Big Accessories BX034 - 5-Panel Brushed Twill Cap - Royal
Selected Color: Royal9 colors
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Description
The Big Accessories BX034 is a structured 5-panel brushed cotton twill cap with a pre-curved bill and adjustable hook-and-loop closure. The 5-panel construction provides a seamless front panel that gives embroidery shops and brand merchandisers a wider, uninterrupted decoration field compared to the seam-split front of a standard 6-panel cap. The brushed cotton twill has a softer hand than standard twill, giving the cap a premium feel at a value price point.
Embroidery is the primary decoration method on the BX034. The structured brushed twill front holds flat and 3D puff embroidery cleanly, and the seamless 5-panel front accommodates wider logos without a center seam. Patches (woven, leather, PVC) sew onto the structured front. DTF transfers bond to the cotton twill at standard press settings. Heat transfer vinyl applies for single-color logos and text.
- Brand: Big Accessories
- Style: BX034 (5-Panel Brushed Twill Cap)
- Fabric: 100% brushed cotton twill
- Profile: structured, 5-panel
- Bill: pre-curved
- Closure: adjustable hook-and-loop (velcro)
- Colors: 9 colors (check current availability)
- Decoration: embroidery (primary), patches, DTF, HTV
The brushed twill surface provides a softer, more refined feel than standard twill caps, which corporate and brand programs value when the cap is part of a premium merchandise line. Wholesale pricing with bulk discounts that increase with case and unit quantity, among the lowest prices online for this style. Stocked colors ship fast within the US.
Comparing 5-panel cap blanks? Browse all wholesale blank hats and headwear
Features
- 100% preshrunk cotton
- Made with sustainably and fairly grown USA cotton
- Seamless rib at neck
- Taped shoulder-to-shoulder
- Double-needle stitching throughout
- Tear-away label
- Quarter-turned to eliminate center crease
- 7/8" collar
- Classic fit
Shipping & Returns
All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:
- USPS Blank Apparel Shipping (2-4 Business Days): $4.99
- UPS Ground (1-2 Business Days): $8.99
Read our Shipping Policy for more information.
Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.
Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Decoration Method Compatibility
How this blank performs across popular decoration methods.
| Method | Compatible | Notes |
|---|---|---|
| Embroidery | ✓ | Primary method; structured brushed twill front holds flat and 3D puff; seamless 5-panel front for wider logos |
| Patches (Woven/Leather/PVC) | ✓ | Sew onto structured front; seamless panel supports clean patch edges |
| DTF Transfer | ✓ | Bonds to cotton twill at standard press settings |
| Heat Transfer Vinyl | ✓ | Single-color logos on the flat brushed twill front |
| Sublimation | ✗ | 100% cotton; sublimation requires polyester content |
How Does the Big Accessories BX034 Compare?
| Spec | Big Accessories BX034 | Yupoong Y6007 |
|---|---|---|
| Starting At | $4.88 | $7.34 |
| Weight | Brushed cotton twill | Cotton twill |
| Yarn / Fabric | 100% cotton | 100% cotton |
| Fit | One size, hook-and-loop | One size, snapback |
| Construction | Structured 5-panel, pre-curved bill | 5-panel, flat bill, snapback |
| Best For | Premium brushed twill 5-panel with seamless front | 5-panel snapback with flat bill for streetwear |
Fabric Blend by Color Group
Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.
| Color Group | Blend | Print Consideration |
|---|---|---|
| Light colors (White, Khaki, Light Gray) | 100% brushed cotton twill | Embroidery and DTF without contrast concerns; clean base for any thread or transfer color |
| Dark colors (Black, Navy, Royal, Red, Maroon, Forest) | 100% brushed cotton twill | Embroidery with light thread for visibility; DTF with built-in white layer |
