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Gildan G640B - Softstyle Youth T-Shirt - Dark Heather
Selected Color: Dark Heather22 colors
Choose Size
Description
The Gildan G640B is the youth version of the Gildan G640 Softstyle tee, a 4.5 oz ring-spun cotton body spun to 30 singles with a high stitch density that gives a smoother, tighter print surface than a basic open-end youth tee. The high stitch density is the Softstyle advantage: it reduces dot gain on halftones, holds fine detail and small text more cleanly, and gives DTG prints a sharper edge than a looser-knit youth blank. It is the tee a shop reaches for when a youth programme needs a smooth ring-spun print surface matched to the adult G640, which makes the G640B the choice for youth team and spirit tees, school and camp programmes, youth merch lines, and any decorator running DTG or screen work on youth blanks who wants the same Softstyle print quality as the adult body.
Decorating a youth Softstyle means working with a smooth high-density ring-spun face, but managing three different blend groups across the colour card. For DTG, the ring-spun cotton face takes pretreat evenly and prints vibrant full-colour artwork with sharp edges on the solid colours; use a white underbase on dark grounds; the heather colours (65/35 poly/cotton) print with a slightly muted, faded vintage tone that some programmes use intentionally. For screen printing, plastisol lays on the high-density face with crisp registration; cotton solids need no poly-blocking underbase, but Sport Grey (90/10) needs a light poly-block, Graphite Heather (50/50) needs a moderate poly-block, and the 65/35 poly-majority heathers (Heather Red, Heather Royal, Heather Navy, Heather Irish Green, Dark Heather) need a full poly-blocking underbase and the lowest effective cure temperature because the polyester dye will migrate under heat. For DTF, the transfer bonds cleanly across the full colour card at standard heat-press settings and is the safest method on the poly-majority heathers because the transfer film blocks dye migration. For water-based and discharge printing, the 100% cotton solids discharge cleanly for a soft in-shirt hand; Sport Grey discharges almost fully; Graphite Heather and the 65/35 heathers will not discharge because the polyester content blocks the dye strip. For embroidery, the 4.5 oz body supports a left-chest logo with a cut-away backing; keep stitch count moderate on the lighter youth body to avoid puckering. For vinyl and HTV, solid heat-transfer vinyl presses clean at standard temperature. Sublimation does not apply, since the body is cotton-majority on all colours.
- Brand: Gildan
- Style: G640B (Youth Softstyle T-Shirt)
- Fabric: 100% ring-spun cotton, 30 singles (Sport Grey: 90/10 cotton/poly; Graphite Heather: 50/50; Heather colours: 65/35 poly/cotton)
- Weight: 4.5 oz/yd2
- Construction: High stitch density. Quarter-turned. 5/8 inch rib collar. Taped neck and shoulders. Double-needle sleeve and bottom hem.
- Fit: Youth modern classic fit
- Sizes: XS, S, M, L, XL (youth)
- Colors available: 22 colours including core solids, heathers, and team colours (check current availability on the product page)
- Ordering: available by the piece or by the case; confirm current packing per case for your colour and size before a large order
- Care: Machine wash cold. Tumble dry low.
The reorder note specific to this style: the high stitch density and ring-spun yarn give colour consistency across production runs, so reorders match closely. Scale all artwork down from the adult G640 template to the smaller youth print area; do not reuse the adult file at full size. The quarter-turned construction eliminates the centre crease that can interfere with print placement on youth blanks. Pair the G640B with the adult Gildan G640 Softstyle for a matched youth-and-adult programme. Cross-shop the Gildan G500B Youth Heavy Cotton when a programme wants a heavier, cheaper basic cotton youth tee and does not need the smoother Softstyle print surface. TheClothingSpace stocks the G640B at wholesale pricing with bulk discounts that increase as case and unit quantities rise, among the lowest prices online for this style, with fast US shipping on stocked colours.
Sourcing a youth tee for your programme? Browse all wholesale youth t-shirts.
Features
- 100% preshrunk cotton
- Made with sustainably and fairly grown USA cotton
- Seamless rib at neck
- Taped shoulder-to-shoulder
- Double-needle stitching throughout
- Tear-away label
- Quarter-turned to eliminate center crease
- 7/8" collar
- Classic fit
Shipping & Returns
All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:
- USPS Blank Apparel Shipping (2-4 Business Days): $4.99
- UPS Ground (1-2 Business Days): $8.99
Read our Shipping Policy for more information.
Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.
Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Decoration Method Compatibility
How this blank performs across popular decoration methods.
| Method | Compatible | Notes |
|---|---|---|
| DTF Transfer | ✓ | bonds cleanly across the full colour card at standard heat-press settings; the safest method on poly-majority heathers because the transfer film blocks dye migration |
| DTG | ✓ | the 30-singles ring-spun face takes pretreat evenly and prints vibrant artwork; white underbase on darks; 65/35 heathers print with a slightly muted faded vintage tone |
| Screen Print (Plastisol) | ✓ | crisp registration on the high-density face; cotton solids no poly-block; 65/35 heathers need a full poly-blocking underbase and lowest effective cure; Graphite Heather 50/50 moderate poly-block |
| Screen Print (Water-based / Discharge) | ✓ | 100% cotton solids discharge cleanly; Sport Grey 90/10 discharges almost fully; Graphite Heather 50/50 and 65/35 heathers will not discharge |
| Embroidery | ✓ | the 4.5 oz body supports a left-chest logo with a cut-away backing; keep stitch count moderate on the lighter youth body |
| Vinyl / HTV | ✓ | solid HTV presses clean at standard temperature; youth names and numbers on the back |
| Sublimation | ✗ | cotton-majority on all colours; even the 65/35 heathers are not white polyester and will not hold sublimation dye |
How Does the Gildan G640B Compare?
| Spec | Gildan G640B (Youth Softstyle Tee) | Gildan G640 (Adult Softstyle Tee) | Gildan G500B (Youth Heavy Cotton Tee) |
|---|---|---|---|
| Starting At | $4.16 | $3.26 | $2.61 |
| Weight | 4.5 oz | 4.5 oz | 5.3 oz |
| Yarn / Fabric | 100% ring-spun cotton, 30 singles | 100% ring-spun cotton, 30 singles | 100% cotton, open-end |
| Fit | Youth modern classic, XS-XL | Unisex classic | Youth classic |
| Construction | High stitch density, quarter-turned, taped | High stitch density, side-seamed, taped | Heavy Cotton, double-needle |
| Best For | A smooth ring-spun youth tee with a premium print surface | The matching adult Softstyle for youth-and-adult programmes | A heavier cheaper basic youth tee when Softstyle is not needed |
Fabric Blend by Color Group
Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.
| Color Group | Blend | Print Consideration |
|---|---|---|
| Core cotton solids (White, Black, Navy, Royal, Red, Orange, Daisy, Light Pink, Light Blue, Sapphire, Charcoal, Irish Green, Military Green, Purple, Maroon) | 100% ring-spun cotton, 30 singles | Full DTG/discharge/screen with no poly-block needed; the high stitch density holds fine detail and halftone gradients |
| Sport Grey | 90/10 cotton/poly | Near-cotton blend; discharges almost fully; run a light poly-block for screen on dark artwork; DTG reads vibrant |
| Graphite Heather | 50/50 cotton/poly | Poly-present heather; will not discharge; run a moderate poly-blocking underbase and moderate cure for screen; DTF safest route |
| Poly-majority heathers (Dark Heather, Heather Red, Heather Royal, Heather Navy, Heather Irish Green) | 65/35 poly/cotton | Poly-majority; highest dye-migration risk under heat; full poly-blocking underbase and lowest effective cure for screen; DTF is the safest method because the transfer film blocks migration |



