Flexfit 6597 - Unisex Cool & Dry Sport Cap - White
Selected Color: White7 colors
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Description
The Flexfit 6597 is a performance sport cap in 100% polyester Cool & Dry moisture-wicking fabric with the signature Flexfit stretch-fit band. The structured six-panel construction with a pre-curved visor gives it a clean, athletic profile. The moisture-wicking fabric and sweatband make it suited for outdoor teams, athletic programs, and active lifestyle branding where standard cotton caps feel heavy in warm conditions.
Embroidery is the primary decoration method. The structured polyester front panels hold flat and 3D puff embroidery well. DTF transfers bond to the polyester surface at standard cap-press temps. Sublimation works on white since the fabric is 100% polyester. Woven and PVC patches sew or heat-seal cleanly. The Flexfit stretch band means the cap must be embroidered without over-hooping to avoid stretching the band.
- Brand: Flexfit
- Style: 6597 (Unisex Cool & Dry Sport Cap)
- Fabric: 100% polyester Cool & Dry moisture-wicking
- Construction: Six-panel, structured, Flexfit stretch-fit, pre-curved visor
- Sizes: S/M, L/XL (stretch-fit)
- Colors: 7 colorways
- Case quantity: 144 units per case
- Decoration: Embroidery (primary), DTF, patches, sublimation (white only)
Flexfit caps run consistent across lots. The stretch-fit band holds its recovery through repeated wear. Wholesale pricing with bulk discounts among the lowest online. Stocked colors ship fast. Browse the full wholesale caps collection.
Features
- 100% preshrunk cotton
- Made with sustainably and fairly grown USA cotton
- Seamless rib at neck
- Taped shoulder-to-shoulder
- Double-needle stitching throughout
- Tear-away label
- Quarter-turned to eliminate center crease
- 7/8" collar
- Classic fit
Shipping & Returns
All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:
- USPS Blank Apparel Shipping (2-4 Business Days): $4.99
- UPS Ground (1-2 Business Days): $8.99
Read our Shipping Policy for more information.
Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.
Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Decoration Method Compatibility
How this blank performs across popular decoration methods.
| Method | Compatible | Notes |
|---|---|---|
| Embroidery | ✗ | Primary method. Structured front holds flat and 3D puff. Avoid over-hooping the Flexfit band. |
| DTF Transfer | ✗ | Bonds to polyester surface at standard cap-press temps. |
| Patch (Woven/Leather/PVC) | ✗ | Sew-on or heat-seal patches work well on structured front panels. |
| Sublimation | ✗ | 100% poly fabric sublimes well on white. Not viable on dark colors. |
How Does This Style Compare?
| Spec | Cool & Dry Sport Cap | Premium 210 Fitted | Zone Sonic Heather Trucker |
|---|---|---|---|
| Starting At | - | - | - |
| Weight | N/A | N/A | N/A |
| Yarn / Fabric | - | - | - |
| Fit | - | - | - |
| Construction | Flexfit stretch-fit | Flexfit stretch-fit | Trucker, snapback |
| Best For | - | - | - |
Fabric Blend by Color Group
Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.
| Color Group | Blend | Print Consideration |
|---|---|---|
| Dark Colors | 100% polyester Cool & Dry | Embroidery with light thread for contrast. DTF for full-color logos. No sublimation on darks. |
| Light Colors | 100% polyester Cool & Dry | Embroidery with dark thread. Sublimation viable on white. DTF works on all light shades. |

