Big Accessories BX004 - 6-Panel Twill Sandwich Baseball Cap - Navy / Stone
Selected Color: Navy / Stone9 colors
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Description
The Big Accessories BX004 is a structured 6-panel 100% cotton twill baseball cap with a pre-curved sandwich bill that shows a contrast color along the bill edge. The sandwich bill detail adds a two-tone design element to the cap without requiring two-tone embroidery or multi-color printing, which is why team programs, corporate uniforms, and promotional orders use the BX004 when they want a finished-looking cap at a blank's cost. Adjustable hook-and-loop closure for one-size fit.
Embroidery is the primary decoration method on the BX004. The structured cotton twill front panels hold flat and 3D puff embroidery cleanly. Patches (woven, leather, PVC) sew onto the structured front. DTF transfers bond to the cotton twill at standard press settings. Heat transfer vinyl applies for single-color logos. Screen printing is limited to simple one-color front panel prints on the structured face.
- Brand: Big Accessories
- Style: BX004 (6-Panel Twill Sandwich Baseball Cap)
- Fabric: 100% cotton twill
- Profile: structured, 6-panel
- Bill: pre-curved with contrast color sandwich
- Closure: adjustable hook-and-loop (velcro)
- Colors: 9 two-tone colorways (check current availability)
- Decoration: embroidery (primary), patches, DTF, HTV
The contrast sandwich bill adds a visible color accent along the bill edge that coordinates with embroidery thread or brand colors, giving the finished cap a multi-color look from a single decoration pass. Wholesale pricing with bulk discounts that increase with case and unit quantity, among the lowest prices online for this style. Stocked colors ship fast within the US.
Comparing structured cap blanks? Browse all wholesale blank hats and headwear
Features
- 100% preshrunk cotton
- Made with sustainably and fairly grown USA cotton
- Seamless rib at neck
- Taped shoulder-to-shoulder
- Double-needle stitching throughout
- Tear-away label
- Quarter-turned to eliminate center crease
- 7/8" collar
- Classic fit
Shipping & Returns
All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:
- USPS Blank Apparel Shipping (2-4 Business Days): $4.99
- UPS Ground (1-2 Business Days): $8.99
Read our Shipping Policy for more information.
Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.
Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.
Decoration Method Compatibility
How this blank performs across popular decoration methods.
| Method | Compatible | Notes |
|---|---|---|
| Embroidery | ✓ | Primary method; structured cotton twill holds flat and 3D puff cleanly on front panels |
| Patches (Woven/Leather/PVC) | ✓ | Sew onto the structured twill front; clean patch edges on the cotton surface |
| DTF Transfer | ✓ | Bonds to cotton twill at standard press settings |
| Heat Transfer Vinyl | ✓ | Single-color logos on the flat twill front panel |
| Sublimation | ✗ | 100% cotton twill; sublimation requires polyester content |
How Does the Big Accessories BX004 Compare?
| Spec | Big Accessories BX004 | Big Accessories BX880 |
|---|---|---|
| Starting At | $3.42 | $3.70 |
| Weight | Cotton twill | Cotton twill |
| Yarn / Fabric | 100% cotton | 100% cotton |
| Fit | One size, hook-and-loop | One size, hook-and-loop |
| Construction | Structured 6-panel, sandwich bill | Unstructured 6-panel, solid bill |
| Best For | Two-tone sandwich bill cap for team and corporate programs | Unstructured dad cap with solid bill |
Fabric Blend by Color Group
Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.
| Color Group | Blend | Print Consideration |
|---|---|---|
| Light body with dark sandwich (Stone/Navy, Khaki/Black, Forest/Stone, Olive/Stone) | 100% cotton twill | Light twill body provides clean embroidery field; dark sandwich bill adds contrast accent |
| Dark body with light sandwich (Black/White, Navy/Stone, Pink/White, Royal/White, White/Navy) | 100% cotton twill | Embroidery with light thread for visibility; sandwich bill provides white or stone accent against dark crown |