Big Accessories BA540 - Sport Trucker Cap - Light Gray / Black
Selected Color: Light Gray / Black12 colors
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Description
The Big Accessories BA540 Sport Trucker Cap is a structured trucker cap with a solid front panel and mesh back in two-tone colorways. The structured front crown provides a flat embroidery surface for team logos, corporate branding, and event identification programs. The mesh back panels provide airflow for outdoor and athletic use. Adjustable snapback closure fits most adult head sizes.
Embroidery is the primary decoration method on the structured front panel. The solid front holds stitches cleanly without heavy stabilizer. DTF transfers bond to the front panel for full-color artwork. Screen printing with plastisol works on the flat structured front. Patches (woven, leather, PVC) sew onto the front for premium brand programs.
- Brand: Big Accessories
- Style: BA540
- Material: Cotton/poly blend front, polyester mesh back
- Profile: Structured, mid-profile
- Back: Mesh panels
- Closure: Adjustable snapback
- Size: One size
Wholesale pricing with bulk discounts that increase with case and unit quantity. Stock colors ship same-day on orders placed before cutoff. Browse the full wholesale hats collection for more trucker cap options.
Features
- 100% preshrunk cotton
- Made with sustainably and fairly grown USA cotton
- Seamless rib at neck
- Taped shoulder-to-shoulder
- Double-needle stitching throughout
- Tear-away label
- Quarter-turned to eliminate center crease
- 7/8" collar
- Classic fit
Shipping & Returns
All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:
- USPS Blank Apparel Shipping (2-4 Business Days): $4.99
- UPS Ground (1-2 Business Days): $8.99
Read our Shipping Policy for more information.
Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.
Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Decoration Method Compatibility
How this blank performs across popular decoration methods.
| Method | Compatible | Notes |
|---|---|---|
| Embroidery | ✓ | Primary method. Structured front holds stitches flat. No heavy stabilizer needed. |
| DTF Transfer | ✓ | Bonds to solid front panel. Full-color artwork for team and event programs. |
| Screen Print (Plastisol) | ✓ | Flat structured front accepts plastisol for one and two-color logos. |
| Patches (Woven/Leather/PVC) | ✓ | Sewn-on patches on structured front for premium brand programs. |
| Sublimation | ✗ | Front panel blend not suitable for sublimation. Mesh back cannot sublimate. |
Trucker Cap: Big Accessories BA540 vs Yupoong 6506
| Spec | Big Accessories BA540 | Yupoong 6506 |
|---|---|---|
| Starting At | $5.01 | $6.98 |
| Weight | Cotton/poly front, mesh back | Cotton front, mesh back |
| Yarn / Fabric | Blend front, poly mesh | Cotton twill / poly mesh |
| Fit | One size snapback | One size snapback |
| Construction | Structured six-panel, mesh back | 5-panel retro trucker, wide front panel |
| Best For | Budget sport trucker, two-tone team colors | Retro five-panel look, wider embroidery surface |
Fabric Blend by Color Group
Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.
| Color Group | Blend | Print Consideration |
|---|---|---|
| Heather front / white mesh (Heather Light Blue, Heather Purple, Heather Pink, Heather Seafoam) | Cotton/poly heather front, poly mesh back | Heather front panel shows marled texture. Embroidery recommended for cleanest logo reproduction. |
| Solid front / contrast mesh (Black/Tan, Navy/Black, Black/Neon Orange, etc.) | Cotton/poly solid front, poly mesh back | Solid front for clean screen print and DTF. Dark fronts need white underbase for plastisol. |



