Big Accessories BA540 - Sport Trucker Cap - Light Gray / Black

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White
Save 43%
Starting at
$4.57
Retail Price: $7.98
Colors
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Starting at
$5.01
Retail Price: $7.98
FIT One size, structured mid-profile, adjustable snapback
Selected Color: Light Gray / Black12 colors
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$5.01
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Description

The Big Accessories BA540 Sport Trucker Cap is a structured trucker cap with a solid front panel and mesh back in two-tone colorways. The structured front crown provides a flat embroidery surface for team logos, corporate branding, and event identification programs. The mesh back panels provide airflow for outdoor and athletic use. Adjustable snapback closure fits most adult head sizes.

Embroidery is the primary decoration method on the structured front panel. The solid front holds stitches cleanly without heavy stabilizer. DTF transfers bond to the front panel for full-color artwork. Screen printing with plastisol works on the flat structured front. Patches (woven, leather, PVC) sew onto the front for premium brand programs.

  • Brand: Big Accessories
  • Style: BA540
  • Material: Cotton/poly blend front, polyester mesh back
  • Profile: Structured, mid-profile
  • Back: Mesh panels
  • Closure: Adjustable snapback
  • Size: One size

Wholesale pricing with bulk discounts that increase with case and unit quantity. Stock colors ship same-day on orders placed before cutoff. Browse the full wholesale hats collection for more trucker cap options.

Features

  • 100% preshrunk cotton
  • Made with sustainably and fairly grown USA cotton
  • Seamless rib at neck
  • Taped shoulder-to-shoulder
  • Double-needle stitching throughout
  • Tear-away label
  • Quarter-turned to eliminate center crease
  • 7/8" collar
  • Classic fit

Shipping & Returns

All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:

  • USPS Blank Apparel Shipping (2-4 Business Days): $4.99
  • UPS Ground (1-2 Business Days): $8.99

Read our Shipping Policy for more information.

Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.

Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Decoration Method Compatibility

How this blank performs across popular decoration methods.

Method Compatible Notes
Embroidery Primary method. Structured front holds stitches flat. No heavy stabilizer needed.
DTF Transfer Bonds to solid front panel. Full-color artwork for team and event programs.
Screen Print (Plastisol) Flat structured front accepts plastisol for one and two-color logos.
Patches (Woven/Leather/PVC) Sewn-on patches on structured front for premium brand programs.
Sublimation Front panel blend not suitable for sublimation. Mesh back cannot sublimate.

Trucker Cap: Big Accessories BA540 vs Yupoong 6506

SpecBig Accessories BA540Yupoong 6506
Starting At$5.01$6.98
WeightCotton/poly front, mesh backCotton front, mesh back
Yarn / FabricBlend front, poly meshCotton twill / poly mesh
FitOne size snapbackOne size snapback
ConstructionStructured six-panel, mesh back5-panel retro trucker, wide front panel
Best ForBudget sport trucker, two-tone team colorsRetro five-panel look, wider embroidery surface

Fabric Blend by Color Group

Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.

Color Group Blend Print Consideration
Heather front / white mesh (Heather Light Blue, Heather Purple, Heather Pink, Heather Seafoam) Cotton/poly heather front, poly mesh back Heather front panel shows marled texture. Embroidery recommended for cleanest logo reproduction.
Solid front / contrast mesh (Black/Tan, Navy/Black, Black/Neon Orange, etc.) Cotton/poly solid front, poly mesh back Solid front for clean screen print and DTF. Dark fronts need white underbase for plastisol.

Frequently Asked Questions

Yes. Embroidery is the primary decoration method. The structured front panel provides a flat surface that holds stitches cleanly. DTF transfers, screen printing, and patches also work on the solid front.
The Big Accessories BA540 comes in 12 two-tone combinations including Black/Tan, Heather Light Blue/White, Navy/Neon Yellow, and more. All colorways feature a solid structured front with contrast mesh back.
The BA540 is a traditional structured six-panel trucker with snapback. The Yupoong 6506 is a retro five-panel trucker with a wider single front panel. The BA540 starts at $5.01 vs $6.98 for the 6506.
The Big Accessories BA540 starts at $5.01 per unit at TheClothingSpace. Volume discounts increase with case and unit quantity, keeping per-unit cost among the lowest online for sport trucker caps.