American Apparel BB401 - Unisex Poly-Cotton USA Made Crewneck T-Shirt - White

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FIT unisex standard fit
Selected Color: White14 colors
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Description

The American Apparel BB401 is a 3.7 oz unisex short-sleeve crewneck tee built on a 50/50 combed ring-spun cotton/polyester blend spun at 36 singles, side-seamed with shoulder-to-shoulder tape, a 7/8-inch seamed collar, 1-inch blind-stitch sleeve hems, and a 1-inch double-needle bottom hem. Made in the USA. The balanced poly-cotton at a fine 36-singles yarn gives a light, soft-handed jersey with a subtle drape, which positions the BB401 above a heavy value tee for boutique merch programs, fashion brand drops, and music-tour runs where the buyer expects a softer hand and a domestic-made label than an import blank delivers.

The 50/50 composition sets the decoration rules. DTF is the most consistent single method across the full BB401 colour card: it bonds cleanly to both solids and heathers at standard transfer temps without re-tuning underbase or cure per colour, which is the practical route when one artwork file has to cover the whole range. For screen printing, white and light grounds need no underbase, while dark grounds and heathers need a white poly-blocking underbase with low-bleed inks cured at the minimum effective temperature, because the 50% polyester migrates when cured hot. The light 3.7 oz face wants controlled squeegee pressure so a heavy ink deposit does not stiffen the soft hand. For DTG, the 50% cotton content carries ink well enough on lighter solids; heathers print a muted, tonal character that suits a vintage or washed-look design rather than sharp high-contrast artwork. For embroidery, run a cut-away backing at moderate stitch density so the lightweight jersey does not pucker. Vinyl and HTV bond at moderate time and temperature for names, numbers, and simple placements. Discharge is not viable on the 50% poly, and sublimation does not apply because the 50% cotton blocks dye transfer and the shades are not a white-poly substrate.

  • Brand: American Apparel
  • Style: BB401 (Unisex Poly-Cotton USA Made Crewneck T-Shirt; the BB401W is the imported version of this style)
  • Weight: 3.7 oz/yd2
  • Fabric: 50% combed ring-spun cotton / 50% polyester, 36 singles; heather colours share the same 50/50 blend
  • Construction: USA-made. Side-seamed. Shoulder-to-shoulder tape. 7/8-inch seamed collar. 1-inch blind-stitch sleeve hems. 1-inch double-needle bottom hem. Double-satin razor label.
  • Fit: Unisex standard fit
  • Sizes: XS to 2XL
  • Colors available: solids (Black, Navy, Red, Brown, Asphalt, Lapis, White) and a heathered range (Heather Black, Heather Red, Heather Forest, Heather Lake Blue, Heather Lieutenant, Heather Orange, Black Aqua); check current availability on the product page
  • Case quantity: 96 units per case for XS-XL, 84 units per case for 2XL
  • Care: Machine wash cold, inside out. Tumble dry low. Do not iron over decoration.

The BB401 holds consistent sizing and construction across USA production runs, which matters on a merch program that reorders the same shade across multiple drops. The reorder note specific to this style: the heather colourways carry the same 50/50 blend as the solids, but heathers want a heavier white underbase on dark prints to control migration, so confirm whether a repeat run is a solid or a heather before locking your screen setup. The BB401 is the USA-made version of this style and the BB401W is the imported version, so match the exact style code on a reorder to keep the made-in-USA label consistent. TheClothingSpace stocks the BB401 at wholesale pricing with bulk discounts that increase as case and unit quantities rise, among the lowest prices online for this style, with fast US shipping on stocked colours.

Comparing poly-cotton blanks for your next run? Browse all wholesale blank t-shirts at TheClothingSpace.

Features

  • 100% preshrunk cotton
  • Made with sustainably and fairly grown USA cotton
  • Seamless rib at neck
  • Taped shoulder-to-shoulder
  • Double-needle stitching throughout
  • Tear-away label
  • Quarter-turned to eliminate center crease
  • 7/8" collar
  • Classic fit

Shipping & Returns

All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:

  • USPS Blank Apparel Shipping (2-4 Business Days): $4.99
  • UPS Ground (1-2 Business Days): $8.99

Read our Shipping Policy for more information.

Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.

Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Decoration Method Compatibility

How this blank performs across popular decoration methods.

Method Compatible Notes
DTF Transfer Most consistent method across the full colour card; bonds to both solids and heathers at standard transfer temps without re-tuning underbase or cure per colour
Screen Print (Plastisol) White/light grounds need no underbase; dark grounds and heathers need a white poly-blocking underbase with low-bleed inks cured at the minimum effective temperature; controlled squeegee pressure on the 3.7 oz face
DTG 50% cotton carries ink on lighter solids for the clearest results; heathers print a muted tonal character that suits vintage or washed-look artwork
Embroidery Use a cut-away backing at moderate stitch density; the lightweight 3.7 oz jersey puckers under a dense stitch without backing
Vinyl / HTV Bonds at moderate time and temperature; practical for names, numbers, and simple logo placements
Screen Print (Water-based / Discharge) 50% polyester limits discharge to a muted faded result; route to plastisol with a white poly-block underbase on dark grounds
Sublimation 50% cotton blocks full sublimation dye transfer and the shades are not a white-poly substrate

How Does the American Apparel BB401 Compare?

SpecAmerican Apparel BB401American Apparel BB401WAmerican Apparel 2001
Starting At$8.49$9.73$7.49
Weight3.7 oz3.7 oz4.3 oz
Yarn / Fabric50/50 combed ring-spun cotton/poly, 36 singles50/50 combed ring-spun cotton/poly, 36 singles100% fine jersey combed ring-spun cotton, 30 singles
FitUnisex standard fitUnisex relaxed fashion fitUnisex slim fashion fit
ConstructionUSA-made, side-seamedImported, side-seamedUSA-made, side-seamed
Best ForDomestic-made poly-cotton tee, boutique and fashion merchImported version of the same 50/50 build, wider heather card100% cotton fine jersey for sharp DTG and discharge

Fabric Blend by Color Group

Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.

Color Group Blend Print Consideration
Solid colours (Black, Navy, Red, Brown, Asphalt, Lapis, White) 50/50 combed ring-spun cotton/polyester White poly-block underbase on dark solids cured at the minimum effective temperature to control migration; DTG brightest on lighter solids; white needs no underbase
Heather colours (Heather Black, Heather Red, Heather Forest, Heather Lake Blue, Heather Lieutenant, Heather Orange, Black Aqua) 50/50 combed ring-spun cotton/polyester Heaviest migration risk; use a white poly-block underbase plus a low cure temp, or press DTF as the most reliable route for light or bright artwork on a melange ground

Size Chart

Measurements in inches. Source: American Apparel BB401 spec (body width is flat half-chest)

Size Chest (inches) Length (inches)
XS 16.5 26
S 18 27
M 20 28
L 22 29
XL 24 30
2XL 26 31

Frequently Asked Questions

Yes, with the right setup. The BB401 is a 3.7 oz 50/50 poly-cotton at 36 singles. White and light grounds print without an underbase. Dark grounds and heather colours need a white poly-blocking underbase with low-bleed inks cured at the minimum effective temperature to control dye migration from the 50% polyester. Keep squeegee pressure light so a heavy ink deposit does not stiffen the fine 3.7 oz jersey.
The American Apparel BB401 is 3.7 oz/yd2, made from 50% combed ring-spun cotton and 50% polyester at 36 singles. Both solid and heather colourways share the same 50/50 blend. The garment is USA-made with shoulder-to-shoulder tape, a 7/8-inch seamed collar, blind-stitch sleeve hems, and a double-needle bottom hem. Sizes run XS to 2XL.
Both share the same 3.7 oz 50/50 combed ring-spun cotton-poly build at 36 singles. The BB401 is the USA-made version of the style, while the BB401W is the imported version. The fabric specs match closely, so the choice comes down to whether your program needs a made-in-USA label. Match the exact style code on reorders to keep the country-of-origin label consistent across drops.
DTF is the most consistent single method across the full BB401 colour card. It bonds cleanly to both solid and heather colourways at standard transfer temps without re-tuning underbase or cure per colour, which cuts setup time when one artwork file spans the whole range. Screen printing also works on the BB401 but needs underbase adjustments per colourway. DTG is viable on lighter solids; heathers print muted.
A case of American Apparel BB401 holds 96 units for sizes XS-XL and 84 units for 2XL. TheClothingSpace stocks the BB401 at wholesale pricing with bulk discounts that increase as case and unit quantities rise, among the lowest prices online for this style. The BB401 is also available by the piece. Stocked colours ship fast within the US, keeping lead times short on boutique merch and event-tee programs.