American Apparel BB401 - Unisex Poly-Cotton USA Made Crewneck T-Shirt - White
Selected Color: White14 colors
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Description
The American Apparel BB401 is a 3.7 oz unisex short-sleeve crewneck tee built on a 50/50 combed ring-spun cotton/polyester blend spun at 36 singles, side-seamed with shoulder-to-shoulder tape, a 7/8-inch seamed collar, 1-inch blind-stitch sleeve hems, and a 1-inch double-needle bottom hem. Made in the USA. The balanced poly-cotton at a fine 36-singles yarn gives a light, soft-handed jersey with a subtle drape, which positions the BB401 above a heavy value tee for boutique merch programs, fashion brand drops, and music-tour runs where the buyer expects a softer hand and a domestic-made label than an import blank delivers.
The 50/50 composition sets the decoration rules. DTF is the most consistent single method across the full BB401 colour card: it bonds cleanly to both solids and heathers at standard transfer temps without re-tuning underbase or cure per colour, which is the practical route when one artwork file has to cover the whole range. For screen printing, white and light grounds need no underbase, while dark grounds and heathers need a white poly-blocking underbase with low-bleed inks cured at the minimum effective temperature, because the 50% polyester migrates when cured hot. The light 3.7 oz face wants controlled squeegee pressure so a heavy ink deposit does not stiffen the soft hand. For DTG, the 50% cotton content carries ink well enough on lighter solids; heathers print a muted, tonal character that suits a vintage or washed-look design rather than sharp high-contrast artwork. For embroidery, run a cut-away backing at moderate stitch density so the lightweight jersey does not pucker. Vinyl and HTV bond at moderate time and temperature for names, numbers, and simple placements. Discharge is not viable on the 50% poly, and sublimation does not apply because the 50% cotton blocks dye transfer and the shades are not a white-poly substrate.
- Brand: American Apparel
- Style: BB401 (Unisex Poly-Cotton USA Made Crewneck T-Shirt; the BB401W is the imported version of this style)
- Weight: 3.7 oz/yd2
- Fabric: 50% combed ring-spun cotton / 50% polyester, 36 singles; heather colours share the same 50/50 blend
- Construction: USA-made. Side-seamed. Shoulder-to-shoulder tape. 7/8-inch seamed collar. 1-inch blind-stitch sleeve hems. 1-inch double-needle bottom hem. Double-satin razor label.
- Fit: Unisex standard fit
- Sizes: XS to 2XL
- Colors available: solids (Black, Navy, Red, Brown, Asphalt, Lapis, White) and a heathered range (Heather Black, Heather Red, Heather Forest, Heather Lake Blue, Heather Lieutenant, Heather Orange, Black Aqua); check current availability on the product page
- Case quantity: 96 units per case for XS-XL, 84 units per case for 2XL
- Care: Machine wash cold, inside out. Tumble dry low. Do not iron over decoration.
The BB401 holds consistent sizing and construction across USA production runs, which matters on a merch program that reorders the same shade across multiple drops. The reorder note specific to this style: the heather colourways carry the same 50/50 blend as the solids, but heathers want a heavier white underbase on dark prints to control migration, so confirm whether a repeat run is a solid or a heather before locking your screen setup. The BB401 is the USA-made version of this style and the BB401W is the imported version, so match the exact style code on a reorder to keep the made-in-USA label consistent. TheClothingSpace stocks the BB401 at wholesale pricing with bulk discounts that increase as case and unit quantities rise, among the lowest prices online for this style, with fast US shipping on stocked colours.
Comparing poly-cotton blanks for your next run? Browse all wholesale blank t-shirts at TheClothingSpace.
Features
- 100% preshrunk cotton
- Made with sustainably and fairly grown USA cotton
- Seamless rib at neck
- Taped shoulder-to-shoulder
- Double-needle stitching throughout
- Tear-away label
- Quarter-turned to eliminate center crease
- 7/8" collar
- Classic fit
Shipping & Returns
All Blank orders of $59 or more are shipped FREE same day via UPS Ground. Blank orders under $59 will qualify for the following shipping options:
- USPS Blank Apparel Shipping (2-4 Business Days): $4.99
- UPS Ground (1-2 Business Days): $8.99
Read our Shipping Policy for more information.
Fill out the Blank Apparel Return Form within 30 days of the order date to be eligible for a refund or return.
Note: All blank orders shipped outside of the continental US are not eligible for return, exchange, or refund.

Decoration Method Compatibility
How this blank performs across popular decoration methods.
| Method | Compatible | Notes |
|---|---|---|
| DTF Transfer | ✓ | Most consistent method across the full colour card; bonds to both solids and heathers at standard transfer temps without re-tuning underbase or cure per colour |
| Screen Print (Plastisol) | ✓ | White/light grounds need no underbase; dark grounds and heathers need a white poly-blocking underbase with low-bleed inks cured at the minimum effective temperature; controlled squeegee pressure on the 3.7 oz face |
| DTG | ✓ | 50% cotton carries ink on lighter solids for the clearest results; heathers print a muted tonal character that suits vintage or washed-look artwork |
| Embroidery | ✓ | Use a cut-away backing at moderate stitch density; the lightweight 3.7 oz jersey puckers under a dense stitch without backing |
| Vinyl / HTV | ✓ | Bonds at moderate time and temperature; practical for names, numbers, and simple logo placements |
| Screen Print (Water-based / Discharge) | ✗ | 50% polyester limits discharge to a muted faded result; route to plastisol with a white poly-block underbase on dark grounds |
| Sublimation | ✗ | 50% cotton blocks full sublimation dye transfer and the shades are not a white-poly substrate |
How Does the American Apparel BB401 Compare?
| Spec | American Apparel BB401 | American Apparel BB401W | American Apparel 2001 |
|---|---|---|---|
| Starting At | $8.49 | $9.73 | $7.49 |
| Weight | 3.7 oz | 3.7 oz | 4.3 oz |
| Yarn / Fabric | 50/50 combed ring-spun cotton/poly, 36 singles | 50/50 combed ring-spun cotton/poly, 36 singles | 100% fine jersey combed ring-spun cotton, 30 singles |
| Fit | Unisex standard fit | Unisex relaxed fashion fit | Unisex slim fashion fit |
| Construction | USA-made, side-seamed | Imported, side-seamed | USA-made, side-seamed |
| Best For | Domestic-made poly-cotton tee, boutique and fashion merch | Imported version of the same 50/50 build, wider heather card | 100% cotton fine jersey for sharp DTG and discharge |
Fabric Blend by Color Group
Not all colorways share the same fabric composition. Check the blend before ordering for decoration jobs where substrate matters.
| Color Group | Blend | Print Consideration |
|---|---|---|
| Solid colours (Black, Navy, Red, Brown, Asphalt, Lapis, White) | 50/50 combed ring-spun cotton/polyester | White poly-block underbase on dark solids cured at the minimum effective temperature to control migration; DTG brightest on lighter solids; white needs no underbase |
| Heather colours (Heather Black, Heather Red, Heather Forest, Heather Lake Blue, Heather Lieutenant, Heather Orange, Black Aqua) | 50/50 combed ring-spun cotton/polyester | Heaviest migration risk; use a white poly-block underbase plus a low cure temp, or press DTF as the most reliable route for light or bright artwork on a melange ground |
Size Chart
Measurements in inches. Source: American Apparel BB401 spec (body width is flat half-chest)
| Size | Chest (inches) | Length (inches) |
|---|---|---|
| XS | 16.5 | 26 |
| S | 18 | 27 |
| M | 20 | 28 |
| L | 22 | 29 |
| XL | 24 | 30 |
| 2XL | 26 | 31 |